I've been into fish for longer than i care to remember and started (as many do) with tropicals. Two years ago I got into marine's and purchased a four foot Rena bow fronted tank. After a while this became limiting and difficult to maintain without a sump and proper skimmer etc etc. I was also not very happy with the overall look of the tank and cabinet, I really wanted something more sleek.............
Planning
In May 2009 I started researching how to acheive this goal. The whole project has been about recycling and NOT purchasing something ready made and expensive (although this was tempting part way through).
I started by sketching various designs and working with the available space, or rather the space I was allowed to use by the “Mrs Hart”. The old four foot tank occupied the area where we wanted the new build, so this was the first challenge before building could commence!
I wanted a completely enclosed tank that gave the viewer an uncluttered view of the reef without the eye being distracted by pipes, lights, cupboards etc I also wanted a decent sized sump to facilitate water changes, dosing, provide a refugium etc. Not the best set of plans but you get the idea!
Moving the original tank
Unfortunately my first tank was bow fronted, so this would have to be sold and a regular four foot tank purchased. Moving the tank and inhabitants was easier than I thought. I drained most of the water and kept it in large containers. We then shuffled the tank to a position out of the way and refilled. The tank and external filter were subsequently sold on a well known auction site for £150
Construction
The support structure is made of 4”x4” timber but only two vertical posts in the centre of the construction bear most of the load
Total timber cost including MDF is around £150
The four corner posts give lateral support and allow final fixing of MDF boards.
More on this later.....
You can see the loo door and wall which will form the back of the new structure.
Oh...and thats my Dad grafting whilst I take pics and make the tea!
Next the RO unit was installed for hassle free top offs (and filling the tank initially)
The water supply is from the mains feed & the waste water goes to the toilet waste!
You can also see the black return pipes from the two overflow weirs.

And here's the leak test....
One minor leak from the sump return, so fixed this with more silicon.